Back Injection Molding
Utilizing advanced back-injection molding technology, we seamlessly fuse plastic with fabrics and foils, ensuring precision, durability, and premium aesthetics.
The Process
Back injection molding is a cutting-edge manufacturing technique that enables the seamless fusion of plastic materials with fabric, leather-like inserts, or decorative foils. This advanced process begins by placing a pre-cut fabric or foil insert into the mold using robotic automation.
The insert is then securely positioned with specialized hooks or mold sliders before molten plastic is injected from the back, bonding the materials into a single, durable component. This method is particularly beneficial for high-end automotive interiors, allowing for the production of central door panel inserts, pillar trims, and other premium surface components with superior aesthetics and functionality.
In-Mold Cutting
At VDAC, we bring extensive expertise in back-injection molding, offering precision tooling solutions that integrate in-mold cutting technology. Our advanced manufacturing capabilities allow us to produce highly detailed and complex parts with exceptional accuracy and consistency.
By incorporating in-mold cutting directly into the process, we eliminate the need for secondary trimming operations, reducing production time and ensuring a perfect edge finish. Our automated solutions, combined with high-precision molding techniques, guarantee seamless adhesion between materials while maintaining the integrity of the decorative inserts.
Edge-Folding
We enhance back injected components by incorporating edge-folding technology to seamlessly integrate decorative fabrics, foils, or other trim materials. This process involves precision cutting and folding of surface materials - performed either in a separate device or integrated machine prior to the back-injection molding process.
Additionally, we offer laser cutting capabilities both before and after molding to ensure clean edges and precise detailing, enabling premium aesthetic finishes while maintaining the structural benefits of back-injected parts.
Advantage of Back Injection Molding
We enhance back-injected components by incorporating edge-folding technology to seamlessly integrate decorative fabrics, foils, or other trim materials. This process involves precision cutting and folding of surface materials - performed either in a separate device or integrated machine - prior to the back injection molding process.
Additionally, we offer laser cutting capabilities both before and after molding to ensure clean edges and precise detailing, enabling premium aesthetic finishes while maintaining the structural benefits of back injected parts.
Work With Us Now
Get started with VDAC by submitting your project details.
Follow our simple process — from sharing your design to receiving a precise quotation, high-quality production, and reliable after-sales support. Upload your files and let us help bring your project to life with precision and efficiency.
Submit Your Requirement
Upload your 3D CAD file or provide technical drawings, along with details of your production requirements, including materials, quantity, and process specifications.
Supported file formats:
STEP, IGES, STL, and more.
Project Assessment & Quotation
Enhance your product's manufacturability and efficiency with our design optimization recommendations.
We provide a detailed cost breakdown and an estimated delivery timeline to ensure transparency and clarity throughout the process.
Production & Manufaturing
Welcome to our precision mold design and fabrication services, to high-accuracy solutions.
We cover design, prototyping with 3D printing and CNC milling, mold production, and part assembly. Count on us for innovative manufacturing solutions tailored to your production needs.
Deliver & Aftersales Service
We prioritize timely delivery through efficient production and expert project management.
Our support includes mold maintenance, design modifications, and repeat production, ensuring reliability and seamless operations. Trust us for consistent service.