Product Development Process
VDAC offers end-to-end product development, from early design to global production, with expert tooling, testing, and on-site support.
Early Involvement
VDAC engages early in the development process to conduct feasibility studies and assist with initial part design, ensuring optimal manufacturability, performance, and alignment with project goals from the start.
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Product Development
Through close co-development, we transform technical concepts into tangible solutions. Our simulation studies—covering gate analysis, filling, cooling, and warpage—help refine designs and predict molding behavior with precision.
Prototype Molds
VDAC engages early in the development process to conduct feasibility studies and assist with initial part design, ensuring optimal manufacturability, performance, and alignment with project goals from the start.
Production Molds
Our expert team handles complete mold design and manufacturing, including steel measurement and the creation of fixtures and jigs—guaranteeing high-precision tools ready for efficient production.
Tryout & Molding Production
VDAC conducts DOE testing, first article inspections, and functional tests to validate the molding process. We also offer small-batch production for fine-tuning before large-scale manufacturing.
Global Service
We provide on-site launch support for tool setup and molding processes, backed by a global service network, flexible shipping options, and scalable production capabilities worldwide.
Tooling Progress Lead Time
Tool Design
1-2 Weeks
(Total 2 Weeks Duration)
At VDAC, our tool design service ensures precision from concept to completion. We offer thorough drawing reviews, DFM concepts, step-by-step design development, optimization, and multiple review stages—delivering finalized, production-ready tooling solutions tailored to your needs.
Tool Fabrication
3-6 Weeks
(Total 4 Weeks Duration)
VDAC provides comprehensive tool fabrication services, including mold base preparation, standard parts sourcing, and high-precision insert machining using CNC, EDM, and WEDM. Each tool undergoes detailed measurement checks and expert assembly to ensure production readiness.
Tool Try Out and Grooming
7-9 Weeks
(Total 3 Weeks Duration)
VDAC offers complete tool tryout and grooming services, starting with initial mold trials and part shipments. We perform DOE analysis, dimensional reviews, and iterative tool corrections to ensure precise, approved molds ready for full-scale production.
Tool Validation
10-12 Weeks
(Total 3 Weeks Duration)
VDAC provides thorough tool validation services, including sample submission, detailed reporting, and deviation analysis. We ensure full production readiness through validation processes like run-at-rate trials, CPK studies, and PPAP, followed by tool and part shipment for mass production.
Unique Selling Proposition
VDAC delivers smart manufacturing solutions by optimizing the process chain, integrating steps into molding, maximizing efficiency, and reducing part weight using advanced composite materials.
VDAC analyzes the entire process chain, from concept to production, ensuring optimized workflows, cost efficiency, and seamless coordination at every stage of development and manufacturing.